{"id":28,"date":"2016-02-15T08:58:39","date_gmt":"2016-02-15T08:58:39","guid":{"rendered":"http:\/\/oilfiltration.globecore.com\/?page_id=28"},"modified":"2016-07-01T11:24:04","modified_gmt":"2016-07-01T11:24:04","slug":"bitumen-emulsion-plant-uvb-1","status":"publish","type":"page","link":"https:\/\/oilfiltration.globecore.com\/bitumen-emulsion-plant-uvb-1\/","title":{"rendered":"Bitumen emulsion plant UVB-1 (Production capacity 1 m3\/hour)"},"content":{"rendered":"<p style=\"text-align: center;\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-31 size-full\" src=\"http:\/\/oilfiltration.globecore.com\/wp-content\/uploads\/sites\/23\/2016\/02\/\u0423\u0412\u0411-1-\u0440\u043e\u043b\u0435\u0442.jpg\" alt=\"UVB-1\" width=\"970\" height=\"768\" srcset=\"https:\/\/oilfiltration.globecore.com\/wp-content\/uploads\/sites\/23\/2016\/02\/\u0423\u0412\u0411-1-\u0440\u043e\u043b\u0435\u0442.jpg 970w, https:\/\/oilfiltration.globecore.com\/wp-content\/uploads\/sites\/23\/2016\/02\/\u0423\u0412\u0411-1-\u0440\u043e\u043b\u0435\u0442-600x475.jpg 600w, https:\/\/oilfiltration.globecore.com\/wp-content\/uploads\/sites\/23\/2016\/02\/\u0423\u0412\u0411-1-\u0440\u043e\u043b\u0435\u0442-624x494.jpg 624w\" sizes=\"auto, (max-width: 970px) 100vw, 970px\" \/><\/p>\n<p style=\"text-align: left;\">The UVB-1- bitumen unit is designed for the production of anionic and cationic bitumen emulsions, which are used in road construction for the following purposes:<\/p>\n<ul>\n<li>tack-coating of the old road pavement base before laying new asphalt concrete;<\/li>\n<li>preparation of cold asphalt concrete mixes;<\/li>\n<li>surface treatment of pavements;<\/li>\n<li>thin protective coatings;<\/li>\n<li>road top patching;<\/li>\n<li>dampproofing of buildings and structures;<\/li>\n<li>soft roofs construction and repairing.<\/li>\n<\/ul>\n<p>The unit can be used on factories producing asphalt concrete mixes. The unit is designed for operation both indoors and outdoors, for outdoors operation use sheltered area. The unit\u2019s operation is in compliance with placement category 4 and climatic design UHL as per State Standard 15150-69, but at ambient temperature +5<sup>0<\/sup>\u0421 to +40<sup>0<\/sup>\u0421.<\/p>\n<h2 style=\"text-align: center;\"><strong>Basic technical specifications of the unit are given in table <\/strong><\/h2>\n<table width=\"652\">\n<tbody>\n<tr>\n<td width=\"539\">\n<p style=\"text-align: center;\"><strong>Parameter<\/strong><\/p>\n<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\"><strong>Value<\/strong><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"539\">1 Maximum capacity (taking into account preparation time), m3\/h<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\">1<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"539\">2 Minimum bitumen consumption (at penetration rate 90\u2026130), m3\/h<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\">0,97<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"539\">3 Water consumption, m3\/h<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\">0,6\u20260,7*<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"539\">4 Flux consumption (at bitumen penetration rate less than), dm3\/h<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\">0\u202650*<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"539\">5 Acid consumption, dm3\/h<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\">1\u202620*<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"539\">6 Emulsifier consumption, dm3\/h<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\">1\u202620*<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"539\">7 Adhesive additive consumption, dm3\/h<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\">1\u202620*<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"539\">8 Maximum input bitumen pressure, MPa<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\">0,2<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"539\">9 Pressure of bitumen supplied the blender, MPa<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\">14\u202616<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"539\">10 Water phase pressure supplied to blender, MPa<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\">0,2<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"539\">11 Input bitumen temperature, <sup>\u043e<\/sup>\u0421<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\">140-160<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"539\">12 Input water temperature, <sup>\u043e<\/sup>\u0421<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\">40-60<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"539\">13 Maximum emulsion output lift, (m)<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\">15<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"539\">14 Maximum power consumption, kW<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\">17<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"539\">15 Power circuit voltage at 50Hz, V<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\">380<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"539\">16 Compressed air pressure, bar<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\">4\u20266<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"539\">17 Air consumption, dm<sup>3<\/sup>\/min<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\">100<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"539\">18 Maximum dimensions, mm:<\/td>\n<td width=\"113\"><\/td>\n<\/tr>\n<tr>\n<td width=\"539\">\u00a0\u00a0\u00a0\u00a0 -length<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\">2250<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"539\">\u00a0\u00a0\u00a0\u00a0 -width<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\">1750<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"539\">\u00a0\u00a0\u00a0\u00a0 -height<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\">1840<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"539\">19 Maximum weight, kg<\/td>\n<td width=\"113\">\n<p style=\"text-align: center;\">1050<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>* <em>Depending on the<\/em> <em>formula<\/em> <em>of<\/em> <em>produced emulsion<\/em>!<\/p>\n<h2 style=\"text-align: center;\"><strong>DESIGN AND OPERATION PRINCIPLES<\/strong><\/h2>\n<p>Plant UVB-1 (hereinafter init) designed for production of bitumen emulsions (see figure 1 and 2) is a semiautomatic unit, which consists of several sections mounted on a common frame and connected by means of pipelines:<\/p>\n<p style=\"text-align: center;\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-39 aligncenter\" src=\"http:\/\/oilfiltration.globecore.com\/wp-content\/uploads\/sites\/23\/2016\/02\/UVB-11.jpg\" alt=\"UVB-1(1)\" width=\"450\" height=\"334\" \/><\/p>\n<p style=\"text-align: center;\"><em><strong>Figure 1 \u2013 Unit general view (control panel side)<\/strong><\/em><\/p>\n<p style=\"text-align: center;\"><!--more--><\/p>\n<p style=\"text-align: center;\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-40 aligncenter\" src=\"http:\/\/oilfiltration.globecore.com\/wp-content\/uploads\/sites\/23\/2016\/02\/UVB-12.jpg\" alt=\"UVB-1(2)\" width=\"450\" height=\"384\" \/><\/p>\n<p style=\"text-align: center;\"><em><strong>Figure 2 \u2013 Unit general view (pump side)<\/strong><\/em><\/p>\n<table width=\"574\">\n<tbody>\n<tr>\n<td width=\"55\">\n<p style=\"text-align: center;\"><strong>Item<\/strong><\/p>\n<\/td>\n<td width=\"207\">\n<p style=\"text-align: center;\"><strong>Description<\/strong><\/p>\n<\/td>\n<td width=\"66\">\n<p style=\"text-align: center;\"><strong>Item<\/strong><\/p>\n<\/td>\n<td width=\"246\">\n<p style=\"text-align: center;\"><strong>Description<\/strong><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"55\">\n<p style=\"text-align: center;\">1<\/p>\n<\/td>\n<td width=\"207\">\n<p style=\"text-align: center;\">Frame<\/p>\n<\/td>\n<td width=\"66\"><\/td>\n<td width=\"246\">\n<p style=\"text-align: center;\">Valves for<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"55\">\n<p style=\"text-align: center;\">2<\/p>\n<\/td>\n<td width=\"207\">\n<p style=\"text-align: center;\">Blending tank<\/p>\n<\/td>\n<td width=\"66\"><\/td>\n<td width=\"246\">\n<p style=\"text-align: center;\">Water<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"55\">\n<p style=\"text-align: center;\">3<\/p>\n<\/td>\n<td width=\"207\">\n<p style=\"text-align: center;\">Pumping unit<\/p>\n<\/td>\n<td width=\"66\">\n<p style=\"text-align: center;\">14.2<\/p>\n<\/td>\n<td width=\"246\">\n<p style=\"text-align: center;\">Blending<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"55\">\n<p style=\"text-align: center;\">4<\/p>\n<\/td>\n<td width=\"207\">\n<p style=\"text-align: center;\">Mill<\/p>\n<\/td>\n<td width=\"66\">\n<p style=\"text-align: center;\">14.3<\/p>\n<\/td>\n<td width=\"246\">\n<p style=\"text-align: center;\">Flux<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"55\">\n<p style=\"text-align: center;\">5<\/p>\n<\/td>\n<td width=\"207\">\n<p style=\"text-align: center;\">Water pump<\/p>\n<\/td>\n<td width=\"66\"><\/td>\n<td width=\"246\">\n<p style=\"text-align: center;\">Flow indicator (rotameter) of<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"55\"><\/td>\n<td width=\"207\"><\/td>\n<td width=\"66\">\n<p style=\"text-align: center;\">15.2<\/p>\n<\/td>\n<td width=\"246\">\n<p style=\"text-align: center;\">Water<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"55\">\n<p style=\"text-align: center;\">7<\/p>\n<\/td>\n<td width=\"207\">\n<p style=\"text-align: center;\">Flux pump<\/p>\n<\/td>\n<td width=\"66\"><\/td>\n<td width=\"246\"><\/td>\n<\/tr>\n<tr>\n<td width=\"55\">\n<p style=\"text-align: center;\">8<\/p>\n<\/td>\n<td width=\"207\">\n<p style=\"text-align: center;\">Hydrodynamic mixer<\/p>\n<\/td>\n<td width=\"66\">\n<p style=\"text-align: center;\">15.3<\/p>\n<\/td>\n<td width=\"246\">\n<p style=\"text-align: center;\">Flux<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"55\">\n<p style=\"text-align: center;\">9<\/p>\n<\/td>\n<td width=\"207\">\n<p style=\"text-align: center;\">Blending mixer<\/p>\n<\/td>\n<td width=\"66\">\n<p style=\"text-align: center;\">16<\/p>\n<\/td>\n<td width=\"246\">\n<p style=\"text-align: center;\">Pneumatic bitumen three-way valve<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"55\">\n<p style=\"text-align: center;\">10<\/p>\n<\/td>\n<td width=\"207\">\n<p style=\"text-align: center;\">Water phase mixer<\/p>\n<\/td>\n<td width=\"66\">\n<p style=\"text-align: center;\">17<\/p>\n<\/td>\n<td width=\"246\">\n<p style=\"text-align: center;\">System of heated bitumen pipelines<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"55\">\n<p style=\"text-align: center;\">12<\/p>\n<\/td>\n<td width=\"207\">\n<p style=\"text-align: center;\">Control panel (CUU)<\/p>\n<\/td>\n<td width=\"66\">\n<p style=\"text-align: center;\">18<\/p>\n<\/td>\n<td width=\"246\">\n<p style=\"text-align: center;\">Pipelines of oil heating<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"55\"><\/td>\n<td width=\"207\">\n<p style=\"text-align: center;\">Gauging tanks section<\/p>\n<\/td>\n<td width=\"66\"><\/td>\n<td width=\"246\"><\/td>\n<\/tr>\n<tr>\n<td width=\"55\">\n<p style=\"text-align: center;\">13.1<\/p>\n<\/td>\n<td width=\"207\">\n<p style=\"text-align: center;\">Acid<\/p>\n<\/td>\n<td width=\"66\"><\/td>\n<td width=\"246\"><\/td>\n<\/tr>\n<tr>\n<td width=\"55\">\n<p style=\"text-align: center;\">13.2<\/p>\n<\/td>\n<td width=\"207\">\n<p style=\"text-align: center;\">Emulsifier<\/p>\n<\/td>\n<td width=\"66\"><\/td>\n<td width=\"246\"><\/td>\n<\/tr>\n<tr>\n<td width=\"55\">\n<p style=\"text-align: center;\">13.3<\/p>\n<\/td>\n<td width=\"207\">\n<p style=\"text-align: center;\">Adhesive additive<\/p>\n<\/td>\n<td width=\"66\"><\/td>\n<td width=\"246\"><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Frame (item 1) is a space frame, which holds:<\/p>\n<ul>\n<li>blending tank, item 2;<\/li>\n<li>bitumen pumping unit, item 3;<\/li>\n<li>mill, item 4;<\/li>\n<li>water pump, item 5;<\/li>\n<li>blending pump, item 6;<\/li>\n<li>flux pump, item 7;<\/li>\n<li>hydrodynamic mixer, item 8;<\/li>\n<li>blending mixer, item 9;<\/li>\n<li>water-phase mixer, item 10 ;<\/li>\n<li>control panel (CUU), item 12;<\/li>\n<li>gauging tank section: item 13.1 \u2013 acid; item 13.2 \u2013 emulsifier; item 13.3 \u2013 adhesive additive;<\/li>\n<li>faucets: item 14.1 \u2013 water; item14.2 \u2013 blending; item14.3 \u2013 flux;<\/li>\n<li>flow indicators: Item 15.1 \u2013 water; item15.2 \u2013 blending; item 15.3 \u2013 flux;<\/li>\n<li>pneumatic three-way bitumen valve, item 16;<\/li>\n<li>heated pipeline system , item17;<\/li>\n<li>oil heating pipeline system, item18.<\/li>\n<\/ul>\n<p>Our unit is also equipped with temperature and pressure sensors.<\/p>\n<p>Temperature is gauged in points:<\/p>\n<ul>\n<li>water supply;<\/li>\n<li>blending supply;<\/li>\n<li>bitumen inlet;<\/li>\n<li>bitumen inlet to mixer;<\/li>\n<li>emulsion outlet.<\/li>\n<\/ul>\n<p>Pressure is gauged in points:<\/p>\n<ul>\n<li>before unit;<\/li>\n<li>after bitumen pump;<\/li>\n<li>before mill.<\/li>\n<\/ul>\n<p>Emulsifier tank heater (figure 3).<\/p>\n<p style=\"text-align: center;\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-42 aligncenter\" src=\"http:\/\/oilfiltration.globecore.com\/wp-content\/uploads\/sites\/23\/2016\/02\/Emulsifier-tank-heater.jpg\" alt=\"Emulsifier tank heater\" width=\"363\" height=\"212\" \/><\/p>\n<p style=\"text-align: center;\"><em><strong>Figure 3 \u2013 Emulsifier tank heater<\/strong><\/em><\/p>\n<p>Heater has a flat pipe-welded design, with heat-transferring fluid circulating inside. 200 liter emulsifier tank is placed on the top of this heater.<\/p>\n<p><!--more--><\/p>\n<p>Composite control panel (CUU) (figure 4) has a hermetical metal structure, which encloses: controller \u00abSchneider zelio\u00bb;multifunctional measuring regulators \u0422\u0420\u041c1-\u04292.\u0423.\u0420 and 2\u0422\u0420\u041c1-\u0429 2.\u0423.\u0420\u0420; protective and starting equipment.<\/p>\n<p>Principle electric diagram, its description and specification are presented in appendix \u0410.<\/p>\n<p style=\"text-align: center;\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-43 aligncenter\" src=\"http:\/\/oilfiltration.globecore.com\/wp-content\/uploads\/sites\/23\/2016\/02\/Figure-4-Composite-control-panel-CUU.jpg\" alt=\"Figure 4- Composite control panel (CUU)\" width=\"424\" height=\"433\" \/><\/p>\n<p style=\"text-align: center;\"><em><strong>Figure 4- Composite control panel (CUU)<\/strong><\/em><\/p>\n<table width=\"650\">\n<tbody>\n<tr>\n<td width=\"55\">\n<p>Item<\/p>\n<p>&nbsp;<\/td>\n<td width=\"217\">Description<\/td>\n<td width=\"47\">Note<\/td>\n<td width=\"57\">\u041f\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Item<\/td>\n<td width=\"227\">Description<\/td>\n<td width=\"47\">Note<\/td>\n<\/tr>\n<tr>\n<td width=\"55\">1<\/td>\n<td width=\"217\">Operating controller<\/td>\n<td width=\"47\">A11<\/td>\n<td width=\"57\">16<\/td>\n<td width=\"227\">LED function control button \u00abCheck\u00bb<\/td>\n<td width=\"47\">SB8<\/td>\n<\/tr>\n<tr>\n<td width=\"55\">2<\/td>\n<td width=\"217\">Mnemocircuit<\/td>\n<td width=\"47\"><\/td>\n<td width=\"57\">17<\/td>\n<td width=\"227\">Emergency button \u00abEmergency Stop\u00bb<\/td>\n<td width=\"47\">SB1<\/td>\n<\/tr>\n<tr>\n<td width=\"55\">3<\/td>\n<td width=\"217\">Bitumen temperature gauge before pump \u00ab\u04221 temperature\u00bb<\/td>\n<td width=\"47\">A1<\/td>\n<td width=\"57\">18<\/td>\n<td width=\"227\">Pump \u041c1 \u00abBitumen forward\u00bb control button<\/td>\n<td width=\"47\">SB2<\/td>\n<\/tr>\n<tr>\n<td width=\"55\">4<\/td>\n<td width=\"217\">Bitumen pressure gauge before pump \u00ab\u04201 pressure\u00bb<\/td>\n<td width=\"47\">A6<\/td>\n<td width=\"57\">19<\/td>\n<td width=\"227\">Pump \u041c1 \u00ab Bitumen reverse \u00bb control button<\/td>\n<td width=\"47\">SB3<\/td>\n<\/tr>\n<tr>\n<td width=\"55\">5<\/td>\n<td width=\"217\">Bitumen temperature gauge after pump \u00ab\u04222 temperature\u00bb<\/td>\n<td width=\"47\">A2<\/td>\n<td width=\"57\">20<\/td>\n<td width=\"227\">Mill \u04214 control button<\/td>\n<td width=\"47\">SB7<\/td>\n<\/tr>\n<tr>\n<td width=\"55\">6<\/td>\n<td width=\"217\">Bitumen pressure gauge after pump \u00ab\u04202 pressure\u00bb<\/td>\n<td width=\"47\">A8<\/td>\n<td width=\"57\">21<\/td>\n<td width=\"227\">Pump \u041c3 \u00abWater\u00bb control button<\/td>\n<td width=\"47\">SB4<\/td>\n<\/tr>\n<tr>\n<td width=\"55\">7<\/td>\n<td width=\"217\">Emulsion temperature gauge before mill \u00ab\u04223 temperature\u00bb<\/td>\n<td width=\"47\">A3<\/td>\n<td width=\"57\">22<\/td>\n<td width=\"227\">Pump \u041c4 \u00abBlending\u00bb control button<\/td>\n<td width=\"47\">SB5<\/td>\n<\/tr>\n<tr>\n<td width=\"55\">8<\/td>\n<td width=\"217\">Emulsion pressure gauge before mill \u00ab\u04203 pressure\u00bb<\/td>\n<td width=\"47\">A7<\/td>\n<td width=\"57\">23<\/td>\n<td width=\"227\">Pump \u041c5 \u00abFlux\u00bb control button<\/td>\n<td width=\"47\">SB6<\/td>\n<\/tr>\n<tr>\n<td width=\"55\">9<\/td>\n<td width=\"217\">Water and blending temperature gauge \u00ab\u04224, \u04225 water\/blending temperature\u00bb<\/td>\n<td width=\"47\">A4<\/td>\n<td width=\"57\">24<\/td>\n<td width=\"227\">Automatic mode \u00abStart\u00bb control button<\/td>\n<td width=\"47\">SB9<\/td>\n<\/tr>\n<tr>\n<td width=\"55\">10<\/td>\n<td width=\"217\">Manual phase disconnecting switch<\/td>\n<td width=\"47\">SD1<\/td>\n<td width=\"57\">25<\/td>\n<td width=\"227\">Mode select switch \u00abMode\u00bb<\/td>\n<td width=\"47\">SA1<\/td>\n<\/tr>\n<tr>\n<td width=\"55\">11<\/td>\n<td width=\"217\">Valve \u041a1 \u00abButumen\u00bb control switch<\/td>\n<td width=\"47\">SA6<\/td>\n<td width=\"57\">26<\/td>\n<td width=\"227\">Automatic mode \u00abStop\u00bb control button<\/td>\n<td width=\"47\">SB10<\/td>\n<\/tr>\n<tr>\n<td width=\"55\">12<\/td>\n<td width=\"217\">Valve \u041a2 \u00abSolution\u00bb control switch<\/td>\n<td width=\"47\">SA3<\/td>\n<td width=\"57\"><\/td>\n<td width=\"227\"><\/td>\n<td width=\"47\"><\/td>\n<\/tr>\n<tr>\n<td width=\"55\">13<\/td>\n<td width=\"217\">Valve \u041a3 \u00abFlux\u00bb control switch<\/td>\n<td width=\"47\">SA5<\/td>\n<td width=\"57\"><\/td>\n<td width=\"227\"><\/td>\n<td width=\"47\"><\/td>\n<\/tr>\n<tr>\n<td width=\"55\">14<\/td>\n<td width=\"217\">Valve \u041a4 \u00abBlending\u00bb control switch<\/td>\n<td width=\"47\">SA4<\/td>\n<td width=\"57\"><\/td>\n<td width=\"227\"><\/td>\n<td width=\"47\"><\/td>\n<\/tr>\n<tr>\n<td width=\"55\">15<\/td>\n<td width=\"217\">Switch for operation with kerosene (for automatic mode) \u00abFlux\u00bb<\/td>\n<td width=\"47\">SA2<\/td>\n<td width=\"57\"><\/td>\n<td width=\"227\"><\/td>\n<td width=\"47\"><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2 style=\"text-align: center;\"><\/h2>\n<h2 style=\"text-align: center;\"><!--more--><\/h2>\n<p><!--more--><\/p>\n<h2 style=\"text-align: center;\"><strong>Plant principle of operation is given on process layout (figure 5)<\/strong><\/h2>\n<p style=\"text-align: center;\"><a href=\"http:\/\/oilfiltration.globecore.com\/wp-content\/uploads\/sites\/23\/2016\/02\/principle-of-operation.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-44 size-full\" src=\"http:\/\/oilfiltration.globecore.com\/wp-content\/uploads\/sites\/23\/2016\/02\/principle-of-operation.jpg\" alt=\"principle of operation\" width=\"649\" height=\"485\" srcset=\"https:\/\/oilfiltration.globecore.com\/wp-content\/uploads\/sites\/23\/2016\/02\/principle-of-operation.jpg 649w, https:\/\/oilfiltration.globecore.com\/wp-content\/uploads\/sites\/23\/2016\/02\/principle-of-operation-600x448.jpg 600w, https:\/\/oilfiltration.globecore.com\/wp-content\/uploads\/sites\/23\/2016\/02\/principle-of-operation-624x466.jpg 624w\" sizes=\"auto, (max-width: 649px) 100vw, 649px\" \/><\/a><\/p>\n<p style=\"text-align: center;\"><em><strong>Figure 5 \u2013 Plant process layout<\/strong><\/em><\/p>\n<h2 style=\"text-align: center;\"><strong>PROCESS LAYOUT AND EQUIPMENT REQUIREMENTS<\/strong><\/h2>\n<p style=\"text-align: center;\"><a href=\"http:\/\/oilfiltration.globecore.com\/wp-content\/uploads\/sites\/23\/2016\/02\/Process-layout.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-45 size-full\" src=\"http:\/\/oilfiltration.globecore.com\/wp-content\/uploads\/sites\/23\/2016\/02\/Process-layout.jpg\" alt=\"Process layout\" width=\"490\" height=\"326\" \/><\/a><\/p>\n<p style=\"text-align: left;\"><em><strong>Figure 6 \u2013 Process layout of water-bitumen emulsion production: <\/strong><\/em>1-bitumen boiler; 2-bitumen pump; 3- heat-transfer fluid pumping section (centrifugal pump); 4-water tank; 5-flux tank; 6-emulsion tank; 7- acid tank; 8-emulsion supply tank; 9-compressor; 10-bitumen emulsion plant UVB<\/p>\n<p>Process layout of bitumen emulsion production (figure 6) consists of plant UVB-1, bitumen boiler 1, bitumen filter 12; flux tank 5, water tank 4, acid tank 7, emulsifier tank, adhesive additive tank, readymade emulsion tank 6, oil section 3, compressor 9, bitumen lines and pipelines (water, emulsion, flux, heat-transferring fluid and compressed air).<\/p>\n<p><!--more--><\/p>\n<p>Bitumen boiler 1 is a tank with capacity up to 30 m3 equipped with heating system (any type of fuel), which can reach and keep bitumen temperature up to 160\u2026180<sup>\u043e<\/sup>\u0421. Boiler shall be heat-insulated and equipped with gauges which control bitumen temperature and volume and also shall be equipped with bitumen pumps, bitumen valves and bitumen pipelines, which allow bitumen inlet, outlet, mixing and drainage.<\/p>\n<p>Flux tank 5 with capacity 1 to 5 \u043c<sup>3<\/sup> and shall be equipped with stop valves and pressure vent valves which provide explosion-fire protection.<\/p>\n<p>Water tank 4 with capacity 5 to 30 m3 equipped with heating system (any type of fuel), which can reach and keep water temperature up to 40\u202660<sup>\u043e<\/sup>\u0421.<\/p>\n<p>Acid tank 7 is a translucent polypropylene tank with capacity 1m3 equipped with stop valves. Acid tank shall be placed on platform not lower than 1,3m.<\/p>\n<p>Tanks for emulsifier and adhesive additive are standard metal drums with capacity 200 liters each, which these components are supplied in.<\/p>\n<p>Readymade emulsion collection tank 6 is a vertical heat-insulated tank with capacity up to 30m<sup>3<\/sup>, which is equipped with heating system which keeps emulsion temperature within 40\u202660<sup>\u043e<\/sup>\u0421, sensors which control temperature and volume and also is equipped with pump for emulsion mixing and pumping out.<\/p>\n<p>Oil section 3 is a unit for circulation and heating of thermal oil for heating of bitumen pumps, valves, bitumen pipelines and plant UVB-1. This section heats the oil up to 140\u2026160 <sup>\u043e<\/sup>\u0421, and is equipped with control and measuring tools.<\/p>\n<p>Bitumen pipelines shall have flow section not less than Du50, heating and heat-protection.<\/p>\n<p>Water pipelines shall have flow section ton less than Du40.<\/p>\n<p>Installed compressor shall have capacity not less than 250l\/min and create pressure up 8 bar.<\/p>\n<p>Plant UVB-1 is to be located either inside the manufacturing premises equipped with ventilation, or on open site under tent 6\u04456m.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The UVB-1- bitumen unit is designed for the production of anionic and cationic bitumen emulsions, which are used in road construction for the following purposes: tack-coating of the old road pavement base before laying new asphalt concrete; preparation of cold asphalt concrete mixes; surface treatment of pavements; thin protective coatings; road top patching; dampproofing of<a class=\"cg-read-more\" href=\"https:\/\/oilfiltration.globecore.com\/bitumen-emulsion-plant-uvb-1\/\" target=\"_blank\">Read More <\/a><\/p>\n","protected":false},"author":7,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-28","page","type-page","status-publish","hentry"],"acf":[],"language":"en","_links":{"self":[{"href":"https:\/\/oilfiltration.globecore.com\/en\/wp-json\/wp\/v2\/pages\/28","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/oilfiltration.globecore.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/oilfiltration.globecore.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/oilfiltration.globecore.com\/en\/wp-json\/wp\/v2\/users\/7"}],"replies":[{"embeddable":true,"href":"https:\/\/oilfiltration.globecore.com\/en\/wp-json\/wp\/v2\/comments?post=28"}],"version-history":[{"count":0,"href":"https:\/\/oilfiltration.globecore.com\/en\/wp-json\/wp\/v2\/pages\/28\/revisions"}],"wp:attachment":[{"href":"https:\/\/oilfiltration.globecore.com\/en\/wp-json\/wp\/v2\/media?parent=28"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}