{"id":59,"date":"2016-02-15T09:30:17","date_gmt":"2016-02-15T09:30:17","guid":{"rendered":"http:\/\/oilfiltration.globecore.com\/?page_id=59"},"modified":"2020-04-14T10:20:56","modified_gmt":"2020-04-14T10:20:56","slug":"polymer-modified-bitumen-plant-umb-6","status":"publish","type":"page","link":"https:\/\/oilfiltration.globecore.com\/polymer-modified-bitumen-plant-umb-6\/","title":{"rendered":"Polymer Modified Bitumen Plant UMB-6"},"content":{"rendered":"

\n

APPLICATION OF THE PLANT<\/strong><\/h2>\n

GlobeCore<\/strong><\/em> PMB plant UMB 6 is designed for production of polymer modified bitumen with SBS polymers.<\/p>\n

COMPONENTS DESCRIPTION<\/strong><\/h2>\n

The Unit is one integrated system mounted on a common frame consisting of the following main components:<\/p>\n

\"UMB-6\"<\/p>\n

Identification key: <\/strong><\/em>1 \u2013 Frame; 2 \u2013 Inlet\/outlet pump (placed at the back of the plant); 3 \u2013 Mixer; 4 \u2013 Polymer tank; 5, 6 \u2013 Reactors; 7 \u2013 Bitumen pump (pumps bitumen to the mixer); 7.1 \u2013 Bitumen pump (pumps bitumen to the colloid mill); 8 \u2013 Colloid mill; 9 \u2013 Heating oil heater; 10 \u2013 Control panel; 11 \u2013 Plastificator injection block; 12 \u2013 Platform.<\/p>\n

Frame and connections<\/strong><\/h3>\n

Unit Is mounted on a common welded frame. All relevant units are connected by steel pipes with flange joints.<\/p>\n

Reactors<\/strong><\/h3>\n

Consist of insulated bitumen tanks, stirrers, heating jacket and temperature sensors. Reactor cover is equipped with bitumen inlet nozzle, modifier inlet, colloid mill connection sleeve. Reactors are connected to each other and colloid mill through three way valve.<\/p>\n

Colloid mill<\/strong><\/h3>\n

Consists of steel case with a heating jacket. The gap between rotor and stator is adjustable. Mill\u2019s output is connected to reactor block and input is connected to bitumen pump. Colloid mill is powered with asynchronous electric motor (45 kW, 3000 RPM).<\/p>\n

Oil heater <\/strong><\/h3>\n

Comprises 24 oil heating elements. Oil is used to heat all units of Bitumen Modification Plant. Oil is circulated by means of oil pump NS50 powered with electric motor (AIR100, 3,0 kW, 1500 RPM)<\/p>\n

Bitumen pump<\/strong><\/h3>\n

Two Bitumen pumps D\u0421-185 are driven with three-phase asynchronous electric motor 5\u0410 160 \u041c4 (18,5 kW, 1500 RPM) through reducer 1MC-160-10. Type of pump: gear pump (500 l\/min, 0,59 MPa ,415 RPM, 8 kW).\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 <\/em><\/strong>\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 \u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 <\/strong><\/p>\n

Bitumen valve<\/strong><\/h3>\n

Three-way ball valves BK2-BK9 made from cast iron and heated with heating oil.<\/p>\n

Control panel<\/strong><\/h3>\n

Assembled in steel waterproof enclosure to IP 54. Contains all electrical apparatuses, contactors, thermo-relays, fuses, buttons and main switch.<\/p>\n

Automatic controller<\/strong><\/h3>\n

Technological parameters of the production process are programmed and controlled with microprocessor-based automatic controller GE Fanuc.<\/p>\n

Plastificator injection block<\/strong><\/h3>\n

Injects plastificator into bitumen. Comprises gear pump, flowmeter and valve. Injection of plastificator is automated and starts when bitumen is pumped into the plant.<\/p>\n

Adhesion additive injection block\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 <\/strong><\/h3>\n

Consists of a gear pump, valve and flowmeter with totaliser. Consumption of adhesion additive is controlled with a valve and a flowmeter.<\/p>\n

Polymer injection block<\/h3>\n

Consists of 250 L tank, valve, low level sensor and injector.<\/p>\n

PROCESS DESCRIPTION<\/strong><\/h2>\n

GlobeCore<\/strong><\/em> UMB-6 is a batch type PMB modification plant. Plants design allows to prepare modified bitumen in both reactors simultaneously or in one of the reactors only.<\/p>\n

<\/p>\n

Operational principle of each reactor is the same and starts with heating of bitumen in an external bitumen boiler to 190 \u2013 200 \u00b0\u0421, warming up of UMB 8 with heating oil and loading of consumables (polymer, plastificator). Hot bitumen is then pumped by pump H1 up to the upper level of the reactor. Pump H1 turns off and stirrer turns on.<\/p>\n

Polymer tank T1 shall be loaded with required amount of polymer. Operator activates modification mode by pressing corresponding button on the control panel. Pump H2 comes on and pumps bitumen to the mixer CM. Valve K1 turns into open position and pump H2 pumps oil from the reactor. Pump H2.1 then further feeds bitumen to the colloid mill. Valves K3 and K6 turn into open position and let bitumen come to the mixer\u2019s nozzle. When pressure on mixer\u2019s nozzle reaches 6 bar, polymer valve K 7 turns into open position. Polymer is drawn into the mixer CM. Mixture of bitumen and polymer is pumped by pump H2.1 to the colloid mill. Mixture is homogenized in the colloid mill and fed back into reactor. Bitumen is pumped to external tank by outlet pump.<\/p>\n

UMB 6 flow diagram<\/strong><\/em><\/p>\n

\"UMB<\/a>\u041d<\/em><\/strong>1, <\/em><\/strong>\u041d<\/em><\/strong>1.1, <\/em><\/strong>\u041d<\/em><\/strong>2, <\/em><\/strong>\u041d<\/em><\/strong>2.1 – <\/em><\/strong>\u041d<\/em><\/strong>5<\/em><\/strong> \u2013 Pump; \u041d\u0422<\/em><\/strong> \u2013 Heating oil heater; ET<\/em><\/strong> \u2013 Expansion tank; \u041c<\/em><\/strong>1, <\/em><\/strong>\u041c<\/em><\/strong>2<\/em><\/strong> \u2013 Stirrer\u2019s electric motor; \u041c<\/em><\/strong>3<\/em><\/strong> \u2013 Colloid mill; \u0412<\/em><\/strong>Y1, <\/em><\/strong>\u0412<\/em><\/strong>Y2<\/em><\/strong> \u2013 High level sensor; \u041a<\/strong>1.1<\/strong>– Bitumen valve; \u0421\u041c<\/em><\/strong> \u2013 Mixer; \u041a<\/strong>1.2, <\/strong>\u041a<\/strong>1.3 \u2013 <\/strong>Three way bitumen valve; <\/strong>\u041a<\/em><\/strong>1 \u2013 <\/em><\/strong>\u041a<\/em><\/strong>9<\/em><\/strong> \u2013 Pneumatic valve; \u041d<\/em><\/strong>Y1<\/em><\/strong> \u2013 Low level sensor; T1<\/em><\/strong> \u2013 Polymer tank<\/p>\n

SPECIFICATIONS<\/strong><\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
\n

Parameter<\/strong><\/p>\n<\/td>\n

\n

Value<\/strong><\/p>\n<\/td>\n<\/tr>\n

1. Production capacity, m3<\/sup>\/h<\/td>\n\n

6<\/p>\n<\/td>\n<\/tr>\n

2. Quantity of polymer per 1m3<\/sup> of bitumen, kg<\/td>\n\n

10\u2026100<\/p>\n<\/td>\n<\/tr>\n

3. Process type –\u00a0\u00a0 batch<\/td>\n<\/tr>\n
4. Number of reactors<\/td>\n\n

2<\/p>\n<\/td>\n<\/tr>\n

5. Power consumption , kW<\/td>\n<\/td>\n<\/tr>\n
<\/td>\n– Colloid mill<\/td>\n\n

45<\/p>\n<\/td>\n<\/tr>\n

– Bitumen pump (colloid mill)<\/td>\n\n

7.5+7.5<\/p>\n<\/td>\n<\/tr>\n

– Inlet\/outlet bitumen pump<\/td>\n\n

7.5<\/p>\n<\/td>\n<\/tr>\n

– Stirrer\u2019s drive<\/td>\n\n

2\u00d75.5<\/p>\n<\/td>\n<\/tr>\n

– Heating oil heater (\u043e\u0431\u0449\u0430\u044f)<\/td>\n\n

4\u00d727<\/p>\n<\/td>\n<\/tr>\n

– Heating oil pump<\/td>\n\n

3<\/p>\n<\/td>\n<\/tr>\n

– Control system<\/td>\n\n

0,8<\/p>\n<\/td>\n<\/tr>\n

– Plastificator pump<\/td>\n\n

3<\/p>\n<\/td>\n<\/tr>\n

– Adhesion additive pump<\/td>\n\n

0.25<\/p>\n<\/td>\n<\/tr>\n

– Total<\/td>\n\n

193.5<\/p>\n<\/td>\n<\/tr>\n

6. Electric parameters<\/td>\n<\/tr>\n
<\/td>\n– Voltage, V<\/td>\n\n

380<\/p>\n<\/td>\n<\/tr>\n

– Frequency, Hz<\/td>\n\n

50<\/p>\n<\/td>\n<\/tr>\n

7. Dimensions, mm<\/td>\n<\/tr>\n
<\/td>\n– length<\/td>\n\n

5200<\/p>\n<\/td>\n<\/tr>\n

– height<\/td>\n\n

3200<\/p>\n<\/td>\n<\/tr>\n

– width<\/td>\n\n

2400<\/p>\n<\/td>\n<\/tr>\n

8. Weight, kg<\/td>\n\n

5600<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

PICTURES<\/strong><\/h2>\n

\"GlobeCore<\/p>\n

GlobeCore PMB plant UMB 6<\/em><\/strong><\/p>\n

\u00a0\"GlobeCore<\/em><\/strong><\/p>\n

GlobeCore PMB plant UMB 6<\/em><\/strong><\/p>\n

WARRANTY<\/strong><\/h2>\n

GlobeCore<\/strong><\/em> warrants the machinery supplied under this specification against defects in material and workmanship under normal use and service for a period of 12 months from the date of commissioning.<\/p>\n","protected":false},"excerpt":{"rendered":"

APPLICATION OF THE PLANT GlobeCore PMB plant UMB 6 is designed for production of polymer modified bitumen with SBS polymers. COMPONENTS DESCRIPTION The Unit is one integrated system mounted on a common frame consisting of the following main components: Identification key: 1 \u2013 Frame; 2 \u2013 Inlet\/outlet pump (placed at the back of the plant);Read More <\/a><\/p>\n","protected":false},"author":7,"featured_media":61,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-59","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"language":"en","_links":{"self":[{"href":"https:\/\/oilfiltration.globecore.com\/en\/wp-json\/wp\/v2\/pages\/59","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/oilfiltration.globecore.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/oilfiltration.globecore.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/oilfiltration.globecore.com\/en\/wp-json\/wp\/v2\/users\/7"}],"replies":[{"embeddable":true,"href":"https:\/\/oilfiltration.globecore.com\/en\/wp-json\/wp\/v2\/comments?post=59"}],"version-history":[{"count":0,"href":"https:\/\/oilfiltration.globecore.com\/en\/wp-json\/wp\/v2\/pages\/59\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/oilfiltration.globecore.com\/en\/wp-json\/wp\/v2\/media\/61"}],"wp:attachment":[{"href":"https:\/\/oilfiltration.globecore.com\/en\/wp-json\/wp\/v2\/media?parent=59"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}