Transformer Oil Degassing plant CMM-4
|1. Capacity, m3/h, minimum|
|– in degassing, drying and filtration mode||4|
|– in heating and filtration mode||7|
|2. Capacity adjustment range, m3/h||0-4,0|
|3.* Processed oil parameters:|
|– maximum gas content, %, max.||0,1|
|– maximum moisture content, g/t, max.||5|
|– ISO 4406 industrial purity class||9|
|– mechanical impurities content, g/t, max||8|
|– filtration rating, micron||5|
|-break through voltage, kV, minimum||70|
|4. Maximum oil outlet temperature in heating mode , ºС||90|
|5. Filtration coefficient||≥50|
|6. Outlet pressure, MPa||0,35|
|7. Oil rise height support relative to outlet, m||35,0|
|8.Oil heater power, kW||50|
|9. Oil heater mean power, W/cm2, max||
|10. Maximum power consumption, kW, max.||60|
|11. Electric current parameters|
|– voltage, V||400|
|– AC frequency, Hz||50|
|12. Dimensions, mm, maximum without trailer|
|13. Weight, kg, max||1190|
- Gas content by volume less than 10.5 %
- Moisture content by weigh less than 0,01% (100 ppm)
- Temperature above 0°C/+32 °F.
- mounted on a roadworthy trailer with torsion suspension, appropriate reflectors and tail lights and capable of being towed at speeds of up to 80km/h. It will be enclosed with water proof metal covers (protection class IP45) and have a mechanism to secure plant in stationary position while in operation.
- Removal of Water from 100 ppm down to 10 ppm and from 50 ppm to 5 ppm in a single pass and down to 3 ppm after 3 passes (ASTM method D-1533).
- Reduction of Gas content from fully saturated with air (10 to 12% by volume) to less than 0.1 % (ASTM D-2945).
- Removal of Particulate Matter to 1 micron
- Improvement in dielectric strength up to 70 kV
VACUUM SYSTEMCMM-4 will have the following vacuum facilities:
- GlobeCore Rotary Vane Positive Displacement Pump
- Globe Core Vacuum Booster
VACUUM CHAMBERThis Oil Purification plant will have horizontal Vacuum Column with Coalescers. Vacuum Chamber Vessels and all internal parts are made of carbon steel and feature Coalescers, Sight Glass, Oil Level Controller and Vacuum Gauge. Vacuum Chamber’s rigid design makes it suitable for stationary and mobile installation. Appropriate flexible connections are provided to the outlet pump and inlet pump to minimize negative effect of vibration during plant operation and transportation.
Vacuum Chamber: 1–Oil Inlet; 2–Vacuum Pump Connection; 3–Coalescers; 4–Oil Outlet; 5–Level Sensor; 6–Sight Glass Coalescers – four built-in coalescers are provided for the maximum exposure of oil to the effect of vacuum. Due to reduced pressure dissolved water and gases are vaporised through secondary chamber and filter into atmosphere. Secondary Chamber (Oil Trap) – serves as safety feature to ensure that no oil is pulled into the vacuum pump. It is equipped with oil level sensor which will activate the alarm in case of oil presence. Oil Level Controller – consists of three capacitive probes provided to maintain required level of oil in the Vacuum Chamber. Vacuum Gauge – is provided to monitor Vacuum level in the Vacuum Chamber. Vacuum gauge will be absolute type with display in mbar. Vacuum ports – vacuum connection is provided to pull vacuum on transformer. Sampling Ports – inlet and outlet oil ports are provided for incoming and processed oil.
OIL HEATERThe electric oil heating facility will be provided in 2 stages offering a total of 48 kW of power. A low watt density encapsulated heating elements (1.2 W/cm²) are used to prevent heat degradation of oil. The Heater is controlled by electronic temperature controller.
Oil heater: 1 – oil heater; 2 – cold oil inlet; 3 – hot oil outlet
INLET AND OUTLET OIL PUMPS
Inlet Oil Pump: “Calpeda” Centrifugal Pump with power consumption of 4 kW and maximum capacity of 14 m³/h.
Outlet Oil Pump: “Calpeda” Centrifugal Pump with power consumption of 3 kW and maximum capacity of 10 m³/h.
“Calpeda” Centrifugal Pump
A 90 micron Mesh Strainer is provided to remove large particles that could cause damage to the Inlet Pump. 5 microns Coarse Filter is installed on entry to the Vacuum Chamber. Oil receives its final treatment by passing through the 1 micron Fine Filter designed to remove 99.9% of particles larger than 1 micron.
Coarse and fine Filters: 1–Oil Inlet; 2–Oil Outlet;; 3–Drain Valve; 4–Air Valve; 5–Manual Air Discharge; 6–Magnets; 7–Clamp; 8–Filter Cartridge
ALARMS AND INTERLOCKSGlobeCore’s CMM plants feature the following safety devises which ensure simple and reliable operation and will safely shut down the system in case of any alarm situation: High Level Alarm – will alert plant’s operator by activating sound and light alarms and shut down the system safely should high level of oil persist. Low Level Alarm – interlocked with the inlet pump low level alarm will safely shut down the plant in case of insufficient oil level. Flow Sensor – only activates the Heater when oil flow is detected. Overloads – all motors are protected by overloads. Alarms – sound and light alarm with silence button will alert plant’s operator of any emergency situations. Foam Sensor – prevents excessive foaming.
INSTRUMENTATION AND CONTROLS
Control panel is a dust proof enclosure (protection class IP 54) featuring the following elements:
Control cabinet general viewControl and measurement instruments. Column’s residual pressure is controlled by electronic vacuum controller Autonics. Oil heater is controlled by following:
- thermostat for oil heater disconnection if oil temperature is above 90 ºC;
- flow relay for oil heater disconnection when no oil flow is supplied through oil heater;
- temperature controller for oil temperature at heater outlet;
- manometers indicate contamination of fine filters and pressure at unit outlet;
- level sensors control oil level in vacuum column.
- foaming sensor controls foaming level in the vacuum column.
FLOW DIAGRAMTypical Flow Diagram CMM-4: СV – vacuum column; P1 – P2 – oil pumps; K1 – K5 , К7– K16 – ball valves; K6 – vacuum valve, MN – oil heater; ВV– return valve; F1, F2 – fine filters; М1, М2 , М3– manometer; ТP – temperature controller sensor; ТS – thermostat; FS – flow switch; SV1- SV2 – electromagnetic valves; VG – vacuum meter; L1 – L4 – level sensors; VP1, VP2 – vacuum pumps; OS – foam sensor; РF1 – mesh filter; R – trap; CL1, CL2 – camlock connections
OPERATIONAL PRINCIPLEThe unit can be operated in the following modes:
- oil heating and filtration;
- filtration, heating and thermo-vacuum oil purification;
- vacuummising of a transformer tank.
3D DIAGRAM and PICTURES
1 – Vacuum Chamber; 2 – Inlet Oil Pump ; 3 – Outlet Oil Pump; 4 – Pipes and Connections; 5 – Oil Heater; 6 – Fine Filter; 7 – Vacuum Pump; 8 – Vacuum Booster
GlobeCore High Vacuum Degasifier CMM- 4/7
GlobeCore Mobile High Vacuum Degasifier CMM-4/7
Vacuum PumpsThis plant comes complete with the set of spare parts sufficient for trouble free operation during 1 years period. WARRANTY: GlobeCore warrants the machinery supplied under this specification against defects in material and workmanship under normal use and service for a period of 12 months from date of shipment.